Kia Sephia/Shuma/Spectra

since 1995 of release

Repair and car operation



KIA of Sefia / Noise/range
+ 2. Engine
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
- 9. Mechanical transmission
   9.1. Specifications
   9.2. Check of level of BF DOHC oil
   9.3. Check of level of TE DOHC oil
   9.4. Oil replacement
   9.5. Replacement of an oil sealing ring
   9.6. Removal and transmission installation
   9.7. Dismantling, check and assembly of a fifth / reverse gear and back cover of BF DOHC
   9.8. Dismantling, check and assembly of a fifth / reverse gear and back cover of TE DOHC
   9.9. Case of coupling and components of a case of a transmission of BF DOHC
   9.10. Case of coupling and components of a case of a transmission of TE DOHC
   9.11. Primary shaft of a transmission of BF DOHC
   9.12. Primary shaft of a transmission of TE DOHC
   9.13. Secondary shaft of a transmission of BF DOHC
   9.14. Secondary shaft of a transmission of TE DOHC
   9.15. Choice of adjusting laying
   9.16. Differential
   9.17. Gear shifting mechanism
+ 10. Automatic transmission
+ 11. Axes and power shafts
+ 12. Steering
+ 13. Wheels and tires
+ 14. Brake system
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment


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9.6. Removal and transmission installation

GENERAL INFORMATION

Mechanical transmission

1–storage battery;
2–zabornik of fresh air;
3–air filter assembled;
4–socket of the switch of lamps of a backing;
5–socket of the sensor of speed of the car;
6–wire of connection with "weight";
7–support of the power unit No. 4;
8–forward wheel;
9–mudguard;
10-protective plate of the engine;
11-working cylinder of coupling;
12-support of the power unit No. 2;
13-catalytic converter;
14-support of the power unit No. 1;
15-draft of a choice of transfers;
16-draft of gear shifting;
17-tip of steering draft;
18-stabilizer earring;
19-power shaft;
20-hinge of equal angular speeds;
21-starter;
22-transmission

Removal

PERFORMANCE ORDER
1. Disconnect first of all a wire from the negative plug of the storage battery, then from the positive.
2. Turn out a bolt and a nut and remove a zabornik of fresh air.
3. Disconnect a branch pipe of supply of air to an inlet collector, sockets of the sensor of a measuring instrument of a consumption of air and temperature of air arriving in the engine, turn out two bolts and a nut and remove the air filter assembled.
4. Disconnect the socket of the switch of light of a backing.
5. Disconnect the socket of the sensor of speed of the car, located on the right side of a transmission.
6. Turn out one bolt and disconnect a wire of connection with "weight".
7. Disconnect the socket of the sensor of an angle of rotation of a cranked shaft.
8. Turn out the top bolt of fastening of a starter.
9. Turn out three bolts of fastening of a case of coupling.
10. The special AA0 adaptation OK201 170 support the engine so that the weight of the engine was perceived by the adaptation.
11. Turn out bolts of fastening of a support No. 4 of the power unit (three bolts of fastening to a transmission) and remove a support.
12. Weaken bolts of fastening of both forward wheels.
13. Lift the car and fix on support.
14. Remove both lobbies of a wheel.
15. Turn out on six screws and remove both mudguards.
16. Turn out two bolts and four nuts and remove a plate of protection of the engine.
17. Establish the pallet under a stopper oil plum from a transmission.
18. Turn out a stopper plum of oil and merge oil from a transmission.
19. Release a clip of the holder, take aside a hydraulic tube of coupling, turn out two bolts and remove the working cylinder of coupling.
20. Turn out four bolts of fastening of a support No. 2 of the power unit and remove a support.
21. Turn out four bolts (two in front, two behind) fastenings of catalytic converter and remove it.
22. Turn out three bolts and weaken a nut of fastening of a support of No. of 1 power unit.
23. Turn out a nut and disconnect from a transmission draft of a choice of transfers.
24. Turn out a nut and a bolt, remove a clip and disconnect draft of gear shifting from a transmission.
25. Remove шплинты, turn out nuts and disconnect the left and right tips of steering drafts from rotary fists.
26. Turn out a bolt and a nut from each party and disconnect earrings of the stabilizer of cross-section stability.
27. Turn out a coupling bolt, mount wring out the bottom lever down and separate a hinge pin from a rotary fist from two parties of the car.
28. Insert mount between the internal CV JOINT of a power shaft and a transmission and easy blow on mount, take a power shaft from a transmission.
29. Turn out three bolts and remove a support of a power shaft from the block of cylinders of the engine.
30. Take out internal CV JOINTS of power shafts from a transmission and close the openings which have opened after removal of shaft, plastic caps OK201 270 014.
31. Turn out the bottom bolt of fastening of a starter and remove a starter.
32. Turn out three bottom bolts of fastening of a case of coupling, then support a transmission a jack and turn out the last two bolts of fastening of a case of coupling.
33. Being careful, separate a transmission from the engine and slowly lower it under the car.

Installation
PERFORMANCE ORDER
1. Lift the car and fix on support.
2. On a jack lift a transmission and establish it under the car.
3. Slowly lifting and moving to the engine, establish a transmission into place.
4. Fix a transmission on the engine five bolts screwed through a case of coupling.

Inhaling moment: 37–52 N • m

5. Lower a jack.
6. Remove plastic caps OK201 270 014 from a transmission.
7. Establish a starter and screw the bottom bolt of fastening of a starter.
8. Establish a lock ring on the internal end of a power shaft.
9. A push, insert a power shaft into a transmission, thus a cut of a lock ring should settle down from above.
10. Establish a support of a power shaft on the block of cylinders of the engine and fix it three bolts.

Inhaling moment: 43–52 N • m

11. Establish pins of spherical hinges of the left and right bottom levers in rotary fists and fix them coupling bolts.

Inhaling moment: 43–61 N • m

12. Establish the left and right earrings of the stabilizer and fix them.

Inhaling moment: 43–61 N • m

13. Establish pins of spherical hinges of the left and right tips of steering drafts in rotary fists and fix them nuts.

Inhaling moment: 30–44 N • m

14. Shplintami fix nuts from an otvorachivaniye.
15. Connect draft of gear shifting and fix it a nut and bolts.
16. Connect draft of a choice of transfers and fix it a nut and two washers.
17. Establish a support of No. of 1 power unit and fix it three bolts.

Inhaling moment: 67-93 N • m

18. Establish and fix catalytic converter.

Inhaling moment:
Forward party: 37–52 N • m
Back party: 42–61 N • m

19. Establish a support No. 2 of the power unit and fix it four bolts.

Inhaling moment: 38–51 N • m

20. Establish the working cylinder of coupling, fix it two bolts and connect a hydraulic tube.

Inhaling moment: 18–26 N • m

21. Screw a stopper oil plum in a transmission.
22. Establish a plate of protection of the engine and fix it bolts and nuts.

Inhaling moment: 64–89 N • m

23. Establish a support No. 2 of the power unit and fix it.

Inhaling moment: 38–51 N • m

24. Establish both mudguards and fix them bolts.
25. Establish forward wheels and fix them nuts.

Inhaling moment: 88–118 N • m

26. Establish a support No. 2 of the power unit and fix it three bolts to a transmission.

Inhaling moment: 55–80 N • m

27. Lower the car.
28. Remove the special AA0 adaptation OK201 170 supporting the engine.
29. Screw three bolts of fastening of a case of coupling to the block of cylinders of the engine.

Inhaling moment: 89–116 N • m

30. Screw two top bolts of fastening of a starter.

Inhaling moment: 37–52 N • m

31. Connect the socket of the sensor of an angle of rotation of a cranked shaft.
32. Connect a wire of connection with "weight" and fix it a bolt.
33. Connect the socket of the sensor of speed of the car.
34. Connect the socket of the switch of a lamp of a backing.
35. Establish the case of the air filter.
36. Connect the socket of the sensor of temperature of air arriving in the engine.
37. Connect the socket of the sensor of a measuring instrument of a consumption of air.
38. Connect the diagnostic socket.
39. Establish a zabornik of fresh air and fix it a bolt and a nut.
40. Connect first of all a wire to the positive plug of the storage battery, then to the negative.
41. Fill in oil in a transmission.
42. Carry out road tests of the car and check levels of liquids.