Kia Sephia/Shuma/Spectra

since 1995 of release

Repair and car operation



KIA of Sefia / Noise/range
+ 2. Engine
+ 3. Greasing system
+ 4. Cooling system
+ 5. Power supply system and release
+ 6. Fuel system
+ 7. Ignition system
+ 8. Coupling
+ 9. Mechanical transmission
+ 10. Automatic transmission
+ 11. Axes and power shafts
- 12. Steering
   12.1. Specifications
   12.2. Steering check without the amplifier
   12.3. Steering check with the hydraulic amplifier
   12.4. Belt of a drive of the pump of the amplifier of a steering
   12.5. Replacement of a protective cover of steering draft
   12.6. Steering shaft
   12.7. Steering transfer
   12.8. Pump of the amplifier of a steering
   12.9. Repair of a steering shaft
   12.10. Repair of steering transfer
   12.11. Repair of the pump of the amplifier of a steering
+ 13. Wheels and tires
+ 14. Brake system
+ 15. Suspension bracket
+ 16. Body
+ 17. Central air
+ 18. Electric equipment


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12.10. Repair of steering transfer

GENERAL INFORMATION

Steering transfer

1–oil pipelines;
2–tip of steering draft;
3–lock-nut;
4–collar;
5–wire collar;
6–protective cover;
7–connector;
8–lock ring;
9–lock-nut;
10-stopper;
11-spring;
12-a sliding emphasis;
13-stopper;
14-lock-nut;
15-bearing;
16-oil sealing ring;
17-plug of an entrance shaft;
18-gear wheel shaft;
19-transfer plug;
20-lath consolidation;
21-sealing ring;
22-gear lath;
23-sealing ring;
24-sealing ring;
25-lath consolidation;
26-the internal directing;
27-rubber support and arm;
28-case of steering transfer

Dismantling

PERFORMANCE ORDER
1. Turn out two bolts and nuts and remove an oil pipeline arm, then separate four oil pipelines from steering transfer.

Prevention

After separation of oil pipelines, close openings jams or stick with a sticky tape, for an exception of hit of alien materials.


2. Before an otvorachivaniye of a tip of steering draft note a relative positioning of steering draft, a lock-nut and a tip of steering draft.
3. Weaken a lock-nut and unscrew a tip of steering draft from steering draft.
4. A thin drift and a hammer beat out a spring pin.
5. Unscrew a lock-nut of fixing of a stopper.
6. Turn out a stopper.
7. Remove a spring and a sliding emphasis.
8. Turn out a lock-nut.
9. Fix a case of steering transfer in a vice and remove a gear wheel shaft.

10. Remove the plug of steering transfer.

11. The special tool put forward a gear lath from a case from a gear wheel shaft.

Prevention

If the gear lath is removed without the special tool, case damage by teeths of a gear lath is possible.


12. Establish the special tool to a carving part of transfer from a gear wheel casing.
13. Remove consolidation at a vydviganiye of a gear lath.
14. Insert the special tool from a gear wheel shaft so that it contacted with the rasporny plug.
15. Establish the second special tool from opposite to already established earlier suitable tool.
16. Fix a case of steering transfer in a vice.
17. Beat out the bearing and lath consolidation from a case.
18. The special tool beat out the bottom bearing from a case.

Check

PERFORMANCE ORDER
1. Check details of steering transfer on lack of cracks or damages, and also on unevenness of wear of teeths of a lath. If necessary, replace worn-out details.
2. Check sealing rings on lack of non-uniform wear and damages. If necessary, replace worn-out details.
3. Establish a gear lath on V-shaped blocks and by the indicator of hour type measure a lath deflection. If the deflection exceeds admissible value, replace a lath.

Deflection: 0,15 mm

Assembly

PERFORMANCE ORDER
1. Establish rubber support on a case of steering transfer.
2. A plastic hammer establish arms.
3. Apply a thin film transmission liquid on a sealing ring of round section and a sealing ring.
4. Establish a sealing ring of round section in a flute of a gear lath.
5. Establish a sealing ring in a flute of a gear lath.

Prevention

Be careful not to tear or damage a working edge of a sealing ring.


6. Manually establish a sealing ring so that it entered into a flute.
7. Apply a thin film greasings on a flat surface of an insert of a casing.
8. Connect lath consolidation to the greased flat surface of an insert of a casing.
9. Apply a thin film transmission liquid on internal and external parts of an insert of a casing and lath consolidation.
10. Establish an insert of a casing and lath consolidation on the special tool.
11. Insert the special tool into a nest of a shaft of a gear wheel.
12. Screw and tighten nuts of the special tool.
13. Return a shaft of the special tool as far as possible and press a sealing ring and a casing insert.
14. Remove the special tool.
15. Put greasing on a lithium basis (NLGI No. 2) on a surface of a friction and teeths of a gear lath.
16. The special tool move a gear lath into a case of steering transfer from a drive gear wheel.
17. Remove the special tool.
18. Put hermetic failure on a carving part of the plug.
19. Establish the plug in a case of steering transfer.
20. Tighten the plug, thus consolidation of a lath should howl in a pipe.

Inhaling moment: 88–98 N • m

21. Connect the special tool to a cylinder casing.
22. Connect the vacuum pump to the special tool.
23. Create depression of 400 mm Hg.
24. Check that the vacuum is supported within at least 30 seconds. Otherwise check consolidation and assembly.
25. Fix a gear wheel casing in a vice so that lower opening for the bearing was directed up.
26. Apply a thin film transmission liquid on the bottom bearing and establish it in a case.
27. Press the bearing into a gear wheel case a gear wheel cover. Tighten a stopper till sharp increase in an enclosed torque.
28. Put greasing on a lithium basis (NLGI No. 2) on gear wheel teeths.
29. Apply a thin film transmission liquid on a sealing ring and a surface of a friction of the regulating valve.
30. Establish a gear wheel shaft in a case.

Prevention

Be careful not to damage oil consolidation with gear wheel teeths. Be careful not to damage a working edge of a sealing ring and regulating valve.


31. Apply a thin film transmission liquid on the bearing of a shaft and establish it.
32. Apply a thin film transmission liquid on an oil sealing ring and grease a ledge with lubricant on a lithium basis (NLGI No. 2).
33. Establish the special tool (plug) on a shlitsa of a shaft of a gear wheel.
34. Pulling on the special tool (plug) establish an oil sealing ring in a case of steering transfer.
35. The plug of the corresponding diameter and a hammer establish an oil sealing ring so that deepening for installation of a spring ring was visible.

Prevention

At installation press an oil sealing ring.


36. Temporarily establish a connector from a pipe of a case of steering transfer.
37. Screw a lock-nut on a gear wheel shaft before contact of connecting draft by a pipe of a case of steering transfer.
38. Tighten a lock-nut.

Inhaling moment: 39–49 N • m

39. Apply a thin film hermetic on a carving of a cover of a case.
40. Establish a case cover.

Inhaling moment: 44–54 N • m

41. A core, in two places, зачеканьте a cover in a case.
42. Fix a case of steering transfer in a vice so that the sliding emphasis was from above.
43. Grease a sliding emphasis with lubricant on a lithium basis (NLGI No. 2).
44. Establish a sliding emphasis in a case.
45. Establish a gear lath in the central situation.
46. Tighten a stopper of a sliding emphasis the moment of an inhaling of 9,8 N • m also weaken it.
47. Tighten a stopper of a sliding emphasis the inhaling moment 4,9±0,5 N • m then weaken it on 45 °.
48. Apply a thin film hermetic on a carving of a stopper of a sliding emphasis.
49. Establish, and tighten a lock-nut.

Inhaling moment: 49–59 N • m

50. Fix a case of steering transfer in a vice.
51. Establish steering draft on steering transfer.

Inhaling moment: 108–128 N • m

52. Establish a new cylindrical pin.
53. Fill a new protective cover of steering transfer with demanded amount of lubricant.

Lubricant (KTSG 06): about 30 g

54. Apply a thin film hermetic on the surface of a protective cover established on a case of steering transfer.
55. Apply a thin film lubricant on the internal surface of a protective cover established on steering draft.
56. Pulling on steering draft, establish a protective cover of steering transfer. Fix the big party of a cover a wire having wrapped up it on two turns and twirl the ends of a wire 4–4,5 times.

Prevention

Be careful not to damage a wire of fastening of a cover.


57. Fix a cover from the smaller party a collar.
58. Screw a lock-nut of steering draft, and combine the labels put before a reversing of a nut. Screw a tip of steering draft, and combine the labels put before a reversing of a tip. Tighten a lock-nut of a tip of steering draft.
59. Fix a case of steering transfer in a vice so that openings for oil pipelines settled down from above.
60. Establish an oil pipeline arm to oil pipelines and a case of steering transfer and fix two bolts and nuts.

Inhaling moment: 39–49 N • m